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Supporting Automotive Workshops with the LiftSuit Exoskeleton

Introduction


The daily operations in automotive workshops are physically demanding, particularly during peak seasons such as tire-changing periods. Workers frequently lift heavy objects and adopt postures that strain their backs and shoulders. To address these challenges, Altmann Reifen- und Autotechnik, a family-owned automotive service provider in Hamburg Germany, integrated Auxivo's LiftSuit exoskeleton into their operations. This customer story explores how the LiftSuit has improved working conditions and how it is perceived.


A worker in a car workshop changes tires with the support of an Auxivo LiftSuit exoskeleton.
A worker at the car workshop changes tires with the support of an Auxivo LiftSuit exoskeleton.

Background: Altmann Reifen- und Autotechnik


Established in the 1930s, Altmann Reifen- und Autotechnik has been a trusted name in Hamburg's automotive services. Over the decades, the company has consistently invested in technical advancements and workforce well-being. Today, it operates in a dynamic urban environment, serving primarily private customers. Training and employee satisfaction are central to their business philosophy, as reflected in their latest investment in exoskeleton technology.


The Challenge


In peak seasons, workshop employees often handle up to 50 vehicles a day. This involves repetitive heavy lifting and prolonged bending, leading to fatigue and long-term musculoskeletal strain. The management sought a practical solution to alleviate these physical demands while maintaining operational efficiency.


The Solution: Auxivo LiftSuit


Altmann chose the LiftSuit, a lightweight, passive exoskeleton designed to reduce strain during lifting and bending tasks. Weighing under a kilogram, the LiftSuit operates using elastic bands that mimic "artificial muscles." Its adjustable fit and user-friendly design make it suitable for dynamic workshop environments, including situations where workers need to sit or drive vehicles. Key features of the LiftSuit include:


  • Support of the back and hip muscle activity during lifting and leaning work.

  • Simple size adjustments comparable to wearing a high-quality backpack.

  • Durability and comfort for extended use.

  • Small enough to be easily worn inside the vehicles when driving



Implementation and Reception


In 2023, Altmann deployed five LiftSuits during the tire-changing season, offering them for voluntary use. Employees quickly recognized the individual benefits, noting reduced fatigue and improved comfort.

“It’s very pleasant to have something that supports your body. You’re not as exhausted by the end of the day.” - Marc Schmidt, Altmann Reifen- und Autotechnik

Impact


Employees reported a noticeable reduction in fatigue and strain, making physically demanding tasks more manageable and less exhausting by the end of the workday. The benefits observed include:


  • Enhanced employee well-being, reducing fatigue and strain.

  • Increased job satisfaction, contributing to a lower turnover rate and improved recruitment prospects.


After implementing the LiftSuits, Altmann saw immediate value in investing in employee health as a strategic move for long-term sustainability and competitiveness.


Conclusion


The adoption of the Auxivo LiftSuit at Altmann Reifen- und Autotechnik illustrates the practical benefits of integrating exoskeleton technology into automotive workshops. By reducing physical strain and enhancing workplace conditions, the LiftSuit aligns with modern demands for efficiency and employee welfare. For managers and technical professionals seeking innovative solutions, the LiftSuit demonstrates how thoughtful investments can future-proof operations while prioritizing workers' well-being.



For more information on the LiftSuit exoskeleton, please visit our product website (Link).



Notice: This story is based on an article published in KFZ-Betrieb Magazine (Link in German). Pictures are copyright of Jan Rosenow – kfz-betrieb and are used with permission of the copyright holder.

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